High Magnetic Injection Molded Magnet with NdFeB + Polyhenylene Sulfide ZCMN: NdFeB + PPS 002 manufacturer from China Guangzhou Zhongci Magnetic Co., Ltd.

High Magnetic Injection Molded Magnet with NdFeB + Polyhenylene Sulfide

Place of Origin:

Jiangsu, China (Mainland)


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Product Detail

Model No.: ZCMN: NdFeB + PPS 002

Description & Specification: Product Name:High Magnetic Injection Molded Magnet with NdFeB+ Polyhenylene

Description & Specification:

Product Name:High Magnetic Injection Molded Magnet with NdFeB+ Polyhenylene Sulfide

PPS Polymer binders offer good high temperature performance with minimal absorption of liquids and good chemical resistance. But brittle than others.
Listing Description

1. Complex shapes with high precision.
2. Adjustable magnetic properties.
3. Insert molding.

Applications

Sensors,Linear actuators,Microphone assemblies, Magnetic separators,DC and servo motors,
Speakers Printers,Magnetic hooks,Computer rigid disc drives,Beam controls,Intelligent toys,
MRI/NMR Electric component,etc.

Injection molded NdFeB

Besides sintered magnets and bonded magnets categories, injection molded magnet is one of the
more important developments in magnetic materials, it has opened a new world of application
opportunities. Similar to plastic injection molding, magnet injection molding process is by mixing the
magnetic powder together with polymer binder, heated in the injection machine and shooting the
melted mixtures into the mold to achieve different shapes of products.

Features and benefits of injection molded NdFeB

1. Injection molded magnets can be of very complex shapes with high precision, typically, tolerance
is+/-0.005mm, it is suitable for high precision parts.
2. It is a new technology to achieve adjustable magnetic properties, composite molding, elastic
magnetization and high mechanical strength.
3. By doing insert molding, magnetic material can be directly molded into or onto other assembly
components without further assembly process.
4. Magnetic powder is neodymium-iron-boron (NdFeB), either isotropic or anisotropic. And Polymer binders utilized are PA6,PA12 and PPS.
5. Anisotropic NdFeB powder achieves the highest magnetic force as injection molded magnet.
And it is possible to achieve BHmax 17GMOe, and can replace some of sintered products.

Injection NdFeB Material Magnetic Properties

Maximum application temperature is related with magnetic powder and polymer binder. NdFeB material
suffers significant irreversible magnetic loss above 120°C, regardless of which binder is used. And on
the other hand, the HDT (heat deformation temperature) of the binders is low, when application
temperature exceeds the HDT, the binder in injection molded magnet will become soft at some extent,
which jeopardizes the product. Maximum application temperatures are listed in following sheet.

NdFeB Material Magnetic Properties
Grade	Material	Magnetic feature	Residual flux density (Br)		Coercive force (bHc)		Intrinsic Coercive force (iHc)		Max Energy Product (Bhmax)		Max application Temperature
			Residual flux density (Br)		Coercive force (bHc)		Intrinsic Coercive force (iHc)		Max Energy Product (Bhmax)		Max application Temperature
			mT	Gs	KA/m	Oe	KA/m	Oe	KJ/m 3	GMOe	Centigrade
MJMN1210	NdFeB+PA12	Isotropic	454	4,540	305	3,830	691	8,680	35.0	4.40	100
MJMN1220	NdFeB+PA12	Isotropic	507	5,070	338	4,250	693	9,048	43.0	5.40	100
MJMN1230	NdFeB+PA12	Isotropic	536	5,360	353	4,430	773	9,700	47.0	5.90	100
MJMN1240	NdFeB+PA12	Isotropic	619	6,190	385	4,840	704	8,850	59.7	7.50	100
MJMN1310	NdFeB+PA12	Anisotropic	683	6,830	484	6,075	1,154	14,495	86.2	10.80	100
MJMN1320	NdFeB+PA12	Anisotropic	735	7,350	515	6,470	1,136	14,280	99.5	12.50	100
MJMN1330	NdFeB+PA12	Anisotropic	823	8,230	540	6,780	1,089	13,680	119.8	15.10	100
MJMN1410	NdFeB+PPS	Isotropic	435	4,350	300	3,770	680	8,545	32.0	4.02	120
MJMN1420	NdFeB+PPS	Isotropic	480	4,800	310	3,896	680	8,545	39.7	4.99	120
MJMN1510	NdFeB+PPS	Anisotropic	658	6,580	466	5,855	1,377	17,305	78.7	9.90	120
MJMN1520	NdFeB+PPS	Anisotropic	676	6,760	472	5,925	1,145	14,385	82.7	10.40	120

Our Core Competence:

1. Specialized in injection molded magnets since 1999 .
2. Focused on injection molded anisotropic NdFeB/PPS magnets.
3. Advanced technology on Tooling design and fabrication.
4. Largest NdFeB/PPS magnet manufacturer in China.

About us:

Zhongci Holding:
Guangzhou ZhongCi Magnetic Co., Ltd(Location: Zengcheng, Guangzhou)
MingJie Magnets Co., Limited(Wuxi, Jiangsu)